Waukesha Upgrade Catalog
SPARC Cylinder Head Upgrade
The latest spark plug sleeve design for Waukesha’s VHP Series Four cylinder heads provides more reliable operation and longer periods of time between spark plug sleeve maintenance intervals. The new design simplifies the assembly process, ensures proper sealing between components, and utilizes longer life materials. The proven spark plug sleeve design has been implemented into new production of VHP Series Four cylinder heads, and can easily be installed on existing Series Four cylinder heads to enhance the reliability of Waukesha VHP engines.
ESM Engine Management System Control Upgrade
GE’s ESM engine system manager provides comprehensive control capability to help enhance uptime and boost performance for a variety of Waukesha VHP and VGF engines. Designed for ease of use and enhanced serviceability, the ESM integrates spark timing control, speed governing, knock detection, start-stop control, diagnostic tools, fault logging, engine safeties, and air/fuel ratio control.
ESM Harness Upgrade
The latest wire harness design for Waukesha’s VHP Series ESM 12 cylinder engines provides a more robust design for reliable operation in harsh oilfield conditions. The new design reduces the risk of harness failure and utilizes a modular design that can be repaired or replaced in sections. The new harness can easily be installed on existing 12 cylinder ESM engines to enhance the reliability and uptime of the ESM control system.
Asset Performance Management for Waukesha gas engines
With GE's Asset Performance Management (APM) solutions, you can drive reliability improvements with early issue detection and faster diagnostics; increase performance with advanced analytics and alerts; and improve productivity by requiring fewer station visits through remote issue resolution.
ESM2 with AFR2 Control Upgrade
The next generation of engine control for Waukesha engines offers new functionality, benefits, and a simplified user experience. A large, full-color touch screen display panel allows users to see all engine parameters, trend data, view manuals and service bulletins, and walk through troubleshooting steps, eliminating the need for a laptop computer. Now with the ability to read exhaust and main bearing temperatures and oil pressure permissive for starting, your investment is protected more than ever!
VHP Series 2 to Series 4 ConversionCALCULATE VALUE
GE’s VHP* Series 4 upgrade packages offer the latest technology with field-proven Series 4 heads. Options include an upgrade to the scuff-resistant Series 4 piston, and a full Series 4 power upgrade option with up to an additional 200 bhp. Each of these product features can be combined or used separately to upgrade your existing VHP Series 2 gas engine. With these upgrades, you can expect to see increased uptime, reliability, and performance.
VHP emPact Emission Control Upgrade
With the emPact emission control upgrade for Waukesha VHP gas engines, GE effectively combines all the emissions-related components of an engine into one comprehensive control system that can keep your emissions in compliance. The system uses a special oxygen (O2) sensor specifically designed for natural gas operation and is factory-designed, tested, and calibrated to optimize the interaction between components, resulting in excellent system performance.
VGF GL Lean-Burn Cylinder Head UpgradeCALCULATE VALUE
GE’s VGF GL cylinder head upgrade brings the latest technology advances to the lean-burn Waukesha VGF* fleet. This robust cylinder head upgrade delivers increased reliability and uptime, significantly extending the time between top end intervals.
VHP Air-Fuel Ratio (AFR2) Upgrade
The next generation of Waukesha’s rich burn air-fuel ratio control (AFR2) integrates with ESM for unmatched emissions performance. It utilizes a fuel control valve between each regulator and carburetor and includes a wide band pre-catalyst O2 sensor calibrated for a wide variety of gaseous fuels for more stable operation through fuel swings. AFR2 has been designed and enhanced for Waukesha’s product line, enabling better and improved out of the box performance.
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