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Reciprocating Compressors
Expert Repair Solution
Our meticulously designed repair programs for reciprocating compressors include the following services:
Piston Rods
Receive material
Perform geometric and dimensional checks
Perform red dye penetrant check
Issue preliminary report to customer
Apply tungsten carbide coating
Perform lapping
Perform geometric and dimensional checks
Complete final control checks
Issue final report to customer
Prepare for shipment
Hyper-compressor Valves
Clean and disassemble valves
Perform geometric and dimensional checks
Complete magnetoscopic controls
Perform matching surface lapping and cleaning
Re-assemble valves
Hyper-compressor Packing Cups
Complete initial cleaning
Perform geometric and dimensional checks
Lubricate holes and complete surface matching polishing
Re-assemble on cylinders
Complete final checks
Plungers
Complete initial cleaning
Perform microscopic and visual checks
Perform geometric and dimensional checks
Lap and grind plungers
Perform geometric and dimensional checks after grinding
Valves Repair
Reconditioning Level-1
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Disassemble valves
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Check valve components
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Sand blast
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Perform geometric and dimensional checks
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Complete lapping
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Check seat and counter seat
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Restore profile seat
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Supply new rings, springs and self locking nuts
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Functional proof
Reconditioning Level-2
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Supply new seat and counter seat
Reconditioning Level-3
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Supply new valves
Crankshafts Repair
Perform visual and geometrical checks of the crankshaft and connecting rods
Apply chromium coating to crankshaft
Perform geometrical and dimensional checks
Complete final control checks
Issue final report to customer
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