Reciprocating Compressors - Operation & Maintenance

Reciprocating Process Compressors General Description
  • How the compressor operates and how it is integrated in a plant
  • Components of a reciprocating compressor
Basic Principles of Operation Thermodynamics
  • Ideal and real compression cycle
  • Capacity and Power
  • Multistage compression
Review of Compressor Components Cylinders:
  • Single acting/double acting cylinders
  • Main components/operating principle


  • Frame:
    • Frame arrangements
    • Key components/operating principles
Lube Oil and Cooling Systems Frame Oil System:
  • Operating principles
  • Description/features of components
  • Instrumentation


  • Cylinder Oil System:
    • Operating principles
    • Review of possible arrangements
    • Control/instrumentation
    Compressor Cooling:
    • Cooling solutions
    • System components
    • Control/instrumentation
Startup/Stop Sequences
  • Minimum requirements to safely start and stop the unit
  • Special sequences to meet process requirements
Main Parameters During Compressor Operation
  • Data acquisition systems and analysis
  • Run-out and rod-drop
Pulsation and Vibration
  • Wave propagation
  • Pressure pulsation
  • Gas capacity pulsation
  • Vibrations
Maintenance Overview
  • Corrective maintenance
  • Preventive maintenance
  • Predictive maintenance
Diagnostics and Maintenance
  • List of parameters for optimum diagnostics
  • Troubleshooting
  • Maintenance planning from diagnostic results
  • Routine maintenance and inspection
Compressor modifications
  • Up-dating and up-rating (capacity control; valve losses and pocket factors
How to use the Unit Service Manuals

The following training dates are available in 2008:

Dates Location Length Language Price/Person(Euro)
12-16 May Florence 5 Days English 2200
10-14 November Florence 5 Days English 2200

The following training dates are available in 2009:

Dates Location Length Language Price/Person(Euro)
18-22 May Florence 5 Days English 2400
09-13 November Florence 5 Days English 2400